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Your Professional Linear Module Manufacturer!-DLY
At DLY, we are dedicated to delivering high-quality, precision-engineered linear modules that meet the diverse needs of modern automation. As a leading manufacturer of ball screws and linear guide systems, we specialize in providing custom linear modules that combine these components to offer smooth, accurate, and reliable motion for a wide range of industrial applications. With over 20 years of experience, state-of-the-art manufacturing facilities, and a commitment to excellence, DLY is your trusted partner in achieving superior motion control. From design to production and after-sales support, we offer a complete solution for your linear motion needs, ensuring precision, efficiency, and durability in every module we deliver.
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Complete, customized linear motion solutions from design to delivery.
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What is a Linear Module?
A linear module is a mechanical transmission system designed to provide precise linear motion. It typically consists of key components such as a ball screw and linear guide. The main function of a linear module is to convert rotational motion into linear motion while providing a smooth and precise path of movement. Linear modules are widely used in automation equipment, CNC machines, robotics, and precision instruments, especially in applications that require high precision and high load-bearing capacity
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Advantages of Linear Module
Increased Speed of Movement
Linear modules improve the speed of movement of a single object by reducing friction between interacting components. This reduction in friction accelerates linear motion, while the high-speed positioning feature allows for quicker operations. As a result, both positioning speed and linear motion speed can be optimized, enabling more tasks to be completed in a shorter amount of time, significantly boosting work efficiency. Belt-driven linear modules, in particular, excel in speed advantages.
High Precision
Despite the increase in speed, linear modules maintain exceptional precision. They offer high repeat positioning accuracy, ensuring that parts are placed with minimal errors, eliminating the need for recalibration. This high precision is crucial for applications such as laser manufacturing and cutting, where repeat accuracy is essential. Ball screw linear slides stand out in this regard, offering strong repeat accuracy and are widely used in industries requiring precise motion control.
Small Size, Long Life, High Speed
Linear modules combine small size with long operational life and high-speed capabilities. They are compact compared to traditional transmission devices, which is why they are ideal for precision equipment. Additionally, their service life typically exceeds 2000 km, making them a reliable choice for long-term use without compromising on performance or precision.
DLY Linear Module
DLY's linear modules feature a compact design with small volume and light weight, making them ideal for applications where space and efficiency are crucial. The modular design ensures easy installation, while our modules are customizable to meet high-speed and high-precision requirements based on customer needs. With a fully enclosed design, DLY linear modules are also suitable for clean environments, providing reliability and performance in applications that demand stringent cleanliness standards.
DLY Linear Module
Introduction to Typical DLY Linear Modules
DLY 75 Linear Module
- Motor Output AC (W)：50,100,200,400
- Positioning Accuracy (mm)：-0.02~(+0.02)
- Reduction Mechanism：Ball screw (C7S grade)
- Ball Screw Lead (mm)：16,10,5
- Maximum Speed (mm/sec)：800,500,250
- Maximum Load Capacity(kg):
Horizontal Use：12,20,40
Vertical Use：-,4,8
- Rated Thrust(N)：84,141,283
- Stroke(mm)：50-800
- Maximum Main Unit Cross-Sectional Size (mm)：W75*H70.5
- Linear Guide Type：HIWIN micro-widened guide rail MG12, extended slide
DLY 95 Linear Module
- Motor Output AC (W)：57,60,80,86
- Positioning Accuracy (mm)：-0.02~(+0.02)
- Reduction Mechanism：Ball screw (C7 grade)
- Ball Screw Lead (mm)：16,10,5
- Maximum Speed (mm/sec)：800,500,250
- Maximum Load Capacity(kg)：
Horizontal Use：20,40,30
Vertical Use：20,20,20
- Rated Thrust(N)：55,160,330
- Stroke(mm)：50-1500
- Maximum Main Unit Cross-Sectional Size (mm)：W95*H90
- Linear Guide Type：HIWIN single guide rail GH20, flange type extended slider or 15 double guide rail
DLY 116 Linear Module
- Motor Output AC (W)：57,60,80,86
- Positioning Accuracy (mm)：0.02~(-0.02)
- Reduction Mechanism：Ball screw (C7 grade)
- Ball Screw Lead (mm)：16,10,5
- Maximum Speed (mm/sec)：800,500,250
- Maximum Load Capacity(kg)：
Horizontal Use：30,55,80
Vertical Use：30,55,60
- Rated Thrust(N)：80,165,330
- Stroke(mm)：50-1800
- Maximum Main Unit Cross-Sectional Size (mm)：
- Linear Guide Type：HIWIN double guide rail with 4 slides EGH15
DLY 120 Linear Module
- Motor Output AC (W)：57,60,80,86
- Positioning Accuracy (mm)：0.02~(-0.02)
- Reduction Mechanism：Ball screw (C7 grade)
- Ball Screw Lead (mm)：16,10,5
- Maximum Speed (mm/sec)：800,500,250
- Maximum Load Capacity(kg)：
Horizontal Use：30,55,80
Vertical Use：30,55,60
- Rated Thrust(N)：86,169,339
- Stroke(mm)：50-1800
- Maximum Main Unit Cross-Sectional Size (mm)：W120*H84
- Linear Guide Type：HIWIN double guide rail with 4 slides EGH15
DLY 140 Linear Module
- Motor Output AC (W)：57,60,80,86
- Positioning Accuracy (mm)：0.02~(-0.02)
- Reduction Mechanism：Ball screw (C7 grade)
- Ball Screw Lead (mm)：16,10,5
- Maximum Speed (mm/sec)：800,500,250
- Maximum Load Capacity(kg)：
Horizontal Use：30,55,80
Vertical Use：30,55,60
- Rated Thrust(N)：86,169,339
- Stroke(mm)：50-1800
- Maximum Main Unit Cross-Sectional Size (mm)：W140*H91
- Linear Guide Type：HIWIN double guide rail with 4 slides HGH15
DLY 175 Linear Module
- Motor Output AC (W)：57,60,80,86
- Positioning Accuracy (mm)：-0.02~(+0.02)
- Reduction Mechanism：Ball screw (C7 grade)
- Ball Screw Lead (mm)：20,10,5
- Maximum Speed (mm/sec)：1000,500,250
- Maximum Load Capacity(kg)：
Horizontal Use：50,80,120
Vertical Use：-,60,80
- Rated Thrust(N)：112,210,520
- Stroke(mm)：50-2000
- Maximum Main Unit Cross-Sectional Size (mm)：W175*H104
- Linear Guide Type：HIWIN double guide rail with 4 slides EGH20
DLY Series Linear Module Ball Screw Specifications
|
Model |
Ball Screw Manufacturer |
Ball Screw Manufacturer |
Installation Dimensions (mm) |
Equipped Motor |
| DLY 75 | TBI/HIWIN | HIWIN MGW12H | 75*70.5 |
57 Stepper Motor/100, 200, 400 Watt Servo |
| DLY 95 | TBI/HIWIN | HIWIN HGW20 | 95*90 |
57 Stepper Motor/100, 200, 400 Watt Servo |
| DLY 116 | TBI/HIWIN | HIWIN EGH15 | 116*78 |
57, 86 Stepper Motor/100, 200, 400 Watt Servo |
| DLY 120 | TBI/HIWIN | HIWIN EGH15 | 120*84 |
57, 86 Stepper Motor/100, 200, 400 Watt Servo |
| DLY 140 | TBI/HIWIN | HIWIN HGH15 | 140*90 |
57, 86 Stepper Motor/100, 200, 400 Watt Servo |
| DLY 175 | TBI/HIWIN | HIWIN EGH20 | 175*104 |
Stepper Series/Servo Series |
Linear Modules Combination Structure
Classification of Linear Modules: Types and Applications
Linear modules come in various configurations to meet the specific motion needs of different applications. These include single-axis modules for simple linear movement, two-axis and three-axis modules for more complex positioning, and belt-driven modules for high-speed tasks. Additionally, there are modules designed for both linear and rotary motion, offering versatility for precise, multi-axis movement in industries like robotics, CNC machining, and automation. Choosing the right linear module depends on the specific movement requirements, ensuring optimal performance and efficiency for each application.
Single-Axis Linear Modules
These are the simplest form of linear modules, providing motion along a single axis (typically X-axis). They are ideal for applications requiring linear motion in one direction, such as linear slides or gantries.
01
Two-Axis Linear Modules (XY Axis)
These modules combine two single-axis modules to enable motion along both the X and Y axes. They are commonly used in 2D positioning systems such as pick-and-place machines, laser engraving systems, and 2D CNC machines.
02
Three-Axis Linear Modules (XYZ Axis)
These modules provide movement in three-dimensional space (X, Y, and Z axes). They are often used in more complex machines like 3D printers, robotic arms, and multi-axis CNC machines for precise control in all directions.
03
Belt-Driven Linear Modules
These modules combine linear movement with rotational motion on two axes (X or Y and rotation). They are used in systems that need both positioning and rotation, such as in machine tools or precision positioning applications.
04
Rotary and Linear Combination Modules (2-Axis)
These modules combine linear movement with rotational motion on two axes (X or Y and rotation). They are used in systems that need both positioning and rotation, such as in machine tools or precision positioning applications.
05
Rotary and Linear Combination Modules (3-Axis)
These systems integrate three linear axes of motion (X, Y, Z) along with rotational axes (like R or Theta), offering multi-dimensional motion for tasks requiring both linear and rotational precision. They are commonly used in robotic arms, automated assembly lines, and multi-task manufacturing systems.
06
Dual-Axis Gantry Modules
A variation of the two-axis system, dual-axis gantry modules use independent drive systems for both the X and Y axes, often found in large-scale CNC machines or 3D printers where precise and simultaneous movement in two directions is needed.
07
Custom Multi-Axis Modules
Custom linear modules are tailored to meet specific application requirements, combining multiple linear and rotary axes for complex tasks. These can include more than three axes or unique configurations based on the needs of industries such as aerospace, semiconductor manufacturing, or medical device assembly.
08
Components of Linear Module
- Ball Screw (or Lead Screw)
The ball screw is a critical component that converts rotational motion into linear motion. It uses ball bearings to reduce friction, offering high efficiency, precision, and load-carrying capability. In some linear modules, lead screws may be used instead of ball screws, though they have slightly higher friction.
- Linear Guide (or Rail and Block)
The linear guide provides support and guidance for the moving parts of the module. It consists of a rail and a block (carriage), which ensures smooth and precise movement along the designated axis. The guide typically uses rolling elements (balls or rollers) to reduce friction and provide high accuracy.
- Carriage or Slider
The carriage or slider is the part that moves along the linear guide. It connects the moving load or platform to the system and slides along the rail, typically incorporating bearings or rolling elements to reduce friction and ensure smooth motion.
- Motor and Drive System
The motor provides the driving force for the system, typically in the form of a stepper motor, servo motor, or DC motor. The motor is connected to the ball screw (or lead screw) through a coupling or gear system, providing the necessary rotational motion to move the carriage or platform.
- Controller
The controller regulates the motor's speed, direction, and position. It ensures that the linear module moves to the correct position with high precision and speed, often using feedback from encoders or other sensors for closed-loop control.
- End Support Blocks (End Bearings)
End support blocks are located at both ends of the ball screw or lead screw. They provide support for the screw shaft, reduce axial play, and ensure stable operation by securing the screw in place. These components help maintain the accuracy of the system by limiting deflection and vibration.
- Cover or Protective Shield
To protect the moving parts from dirt, dust, or debris, linear modules often include covers or protective shields. These covers help to extend the lifespan of the components by keeping the internal parts clean and free from contaminants, especially in environments where cleanliness is crucial.
- Lubrication System
Proper lubrication is essential for reducing friction and wear. Many linear modules come with integrated lubrication systems or are designed to be lubricated periodically to ensure smooth movement and maintain performance over time.
- Sensor Feedback System
Some advanced linear modules are equipped with sensors (such as encoders or limit switches) to provide real-time feedback on the position, speed, and performance of the module. This allows for precise control and helps to prevent issues like overshooting or misalignment.
Application of Linear Module
Industrial Automation
Linear modules are widely used in industrial automation systems for tasks such as material handling, assembly lines, and robotic arms. Their precision and speed make them ideal for pick-and-place systems, packaging machines, and conveyors.
CNC Machines
In CNC (Computer Numerical Control) machines, linear modules are essential for precise movement and positioning of tools or workpieces. They help achieve high accuracy in milling, turning, drilling, and laser cutting applications.
3D Printing
Linear modules are integral to 3D printers, providing smooth, accurate motion of the print head or build platform. They ensure high-speed positioning and precise control, which is crucial for creating detailed prints.
Robotics
In robotics, linear modules enable precise movement of robotic arms or mobile platforms. These modules are used in applications ranging from assembly tasks to advanced manufacturing, where high precision and flexibility are required.
Semiconductor Equipment
Linear modules are used in semiconductor production for tasks such as wafer handling, chip testing, and alignment. Their accuracy and smooth operation are vital in processes that require micrometer-level precision.
Medical Equipment
Linear modules are found in medical devices such as surgical robots, diagnostic equipment, and automated testing systems. Their precision and reliability are crucial for ensuring accurate and repeatable movements in sensitive medical applications.
Aerospace and Automotive Manufacturing
In aerospace and automotive industries, linear modules are used for assembly, testing, and precision machining. They help improve efficiency and accuracy in high-precision tasks like component assembly and part inspection.
Packaging and Printing
Linear modules are used in packaging machines for efficient material handling, product placement, and filling. In printing applications, they help move print heads or substrates precisely, ensuring high-quality print results.
20+Years of experience
in one-stop service
in one-stop service
DLY is a leading manufacturer of linear motion solutions, specializing in high-quality linear modules, ball screws, and linear guides. With over 20 years of experience, we offer a comprehensive one-stop service that includes design, production, installation, and after-sales support. Our dedication to innovation, precision, and customer satisfaction allows us to deliver cutting-edge, reliable products to a wide range of industries, from automation and robotics to manufacturing and medical technology. We are committed to providing the best solutions that meet the needs of our global clients, ensuring efficiency, accuracy, and performance at every step.
20+
Years of experience
30000+
square meters
200+
professionals
60
+
+
patents & certifacates
FAQ
Q: What is a linear module?
A: A linear module is a motion system that converts rotary motion into linear motion, providing precise and smooth movement along a specific axis. It is commonly used in automation, CNC machines, robotics, and other applications requiring high accuracy.
Q: What are the main components of a linear module?
A: A typical linear module consists of a ball screw or lead screw, linear guide rail, motor, carriage, and end supports, all working together to enable precise linear movement.
Q: What types of linear modules do you offer?
A: We offer single-axis, two-axis (XY), three-axis (XYZ), belt-driven, and custom multi-axis linear modules, suitable for various applications in industrial automation, robotics, and precision machinery.
Q: How do linear modules improve efficiency?
A: Linear modules enhance efficiency by reducing friction, enabling faster, more precise positioning, and increasing the lifespan of mechanical systems. This leads to reduced downtime and increased productivity.
Q: What industries use linear modules?
A: Linear modules are used in a wide range of industries, including automation, robotics, semiconductor manufacturing, medical equipment, packaging, and automotive manufacturing.
Q: How do you maintain a linear module?
A: Maintenance involves regular cleaning, lubrication, checking for wear, ensuring proper alignment, and inspecting the motor and controller for optimal performance.
Q: Can linear modules be customized for specific applications?
A: Yes, we offer custom linear modules designed to meet specific performance, size, and application requirements, including multi-axis systems and unique motion control setups.
Q: What is the lifespan of a linear module?
A: The lifespan varies depending on usage and maintenance but can exceed 2000 km of travel when properly maintained.
Q: Are your linear modules suitable for clean environments?
A: Yes, we offer fully sealed and enclosed linear modules designed for use in cleanroom environments and industries that require dust- and contaminant-free operations.
Q: What is the maximum load capacity of your linear modules?
A: The load capacity of our linear modules varies depending on the model and configuration. Please refer to the product specifications for detailed load-bearing limits.
Q: How accurate are your linear modules?
A: Our linear modules offer high precision with repeatability in the micron range, depending on the type of system and application requirements.
Q: Can I use a linear module for high-speed applications?
A: Yes, our linear modules are designed for high-speed applications, including automated production lines and robotics, where fast and accurate movement is required.
Q: How do I choose the right linear module for my application?
A: The choice depends on factors such as load capacity, speed requirements, precision, and the number of axes. Our technical team can assist in selecting the right module based on your specific needs.
Q: Are your linear modules compatible with existing systems?
A: Yes, our linear modules are designed to be easily integrated with existing automation systems, including CNC machines, robots, and conveyor systems.
Q: Do you provide after-sales support for linear modules?
A: Yes, we offer comprehensive after-sales support, including installation assistance, technical guidance, and troubleshooting.
Q: Can linear modules be used in outdoor environments?
A: While linear modules are primarily designed for indoor use, we offer models with corrosion-resistant coatings or sealed designs for certain outdoor applications.
Zhejiang DLY Automation Manufacturing Co., Ltd. is well-known as one of the leading linear module manufacturers and suppliers in China. Please feel free to buy high quality linear module made in China here and get pricelist from our factory. For customized service and OEM/ODM service, contact us now.
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