Double Ball Screw

Double Ball Screw
Details:
Double nut ball screw assemblies use two coordinated ball nuts to control axial clearance and improve axial rigidity during positioning and repeated direction changes. DLY supplies both DFU and DFI series, with rolled C7 ball screws as the standard option and ground C5 versions available for higher positioning requirements. Screw shaft material: S55C; nut material: 20CrMo. Custom shaft length, end machining and matching support units are available according to drawings.
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Description
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A double ball screw, more accurately called a double nut ball screw, uses two coordinated ball nuts on one screw shaft. Preload between the two nuts reduces axial clearance and increases axial rigidity, helping the transmission maintain stable positioning when the travel direction changes repeatedly.

DLY supplies both DFU and DFI double nut ball screw series. DFU follows a DIN-style flange configuration, while DFI uses a different flange and mounting geometry. The appropriate series should therefore be selected according to the machine mounting space, flange dimensions, screw diameter, lead, load and required stiffness-not by model name alone.

Standard production uses a rolled C7 screw shaft made from S55C and a 20CrMo ball nut. Ground C5 versions, custom shaft length, left-hand thread, end machining and matching support units can be supplied after technical confirmation.

Product type:
Double nut ball screw assembly
Series:
DFU and DFI
Standard accuracy:
Rolled C7
Optional accuracy:
Ground C5
Screw shaft material:
S55C
Ball nut material:
20CrMo
Thread direction:
Right-hand standard; left-hand optional
MOQ:
1 piece
DLY DFU double nut ball screw assembly

DLY double nut ball screw and screw shaft assembly

Structure and Preload

Each nut contains its own ball circulation path. During operation, the balls roll between the screw raceway and nut raceway, converting rotary motion into controlled linear movement.

The two nuts are assembled with a controlled preload. The preload creates opposing axial forces that reduce clearance between the balls and raceways. Compared with a standard-clearance single nut, this structure provides better axial rigidity and more stable reversal performance.

"Zero backlash" should be understood as a preload objective rather than an unconditional value for every installed system. Actual positioning performance is also affected by screw accuracy, support-bearing clearance, coupling stiffness, mounting alignment, temperature and machine structure.

Controlled Axial Clearance Preload between the two nuts helps reduce lost motion during repeated forward and reverse travel.
Higher Axial Rigidity The double-nut arrangement is suitable for mechanisms where resistance to axial deformation is important.
Stable Direction Changes Reduced axial clearance improves positioning consistency when an axis reverses frequently.
Configurable Assembly Screw accuracy, preload, shaft length and machined ends can be configured for the application.

DFU and DFI Series

Series Nut Structure Mounting Geometry Diameter Range in Table Selection Priority
DFU Flanged double nut DIN-style flange configuration 16–100 mm Confirm DFU flange dimensions and nut length
DFI Flanged double nut DFI-specific flange and mounting dimensions 16–80 mm Confirm DFI flange, hole positions and installation space

DFU and DFI belong to the same double nut ball screw category, but they are not automatically interchangeable. Before replacing an existing unit, compare the nut outside diameter, flange outside diameter, flange thickness, overall nut length, flange width, mounting-hole position and mounting thread.

DFU Dimensions

DFU double nut ball screw dimension drawing

DFU double nut ball screw structure and dimension symbols

Model d Lead Da D A B L W X H Q N Ca Coa K
DFU1604-4 16 4 2.381 28 48 10 80 38 5.5 40 M6 4 629 1270 42
DFU1605-3 16 5 3.175 28 48 10 86 38 5.5 40 M6 3 765 1240 30
DFU1605-4 16 5 3.175 28 48 10 100 38 5.5 40 M6 4 780 1790 43
DFU1610-3/2 16 10 3.175 28 48 10 96 38 5.5 40 M6 3 721 1249 28
DFU2005-3 20 5 3.175 36 58 10 86 47 6.6 44 M6 3 860 1710 42
DFU2005-4 20 5 3.175 36 58 10 101 47 6.6 44 M6 4 1130 2380 52
DFU2010-3/2 20 10 3.175 36 58 10 96 47 6.6 44 M6 3 830 1680 38
DFU2505-3 25 5 3.175 40 63 10 86 51 6.6 48 M6 3 980 2300 60
DFU2505-4 25 5 3.175 40 63 10 101 51 6.6 48 M6 4 1280 3110 65
DFU3205-4 32 5 3.175 50 81 12 102 65 9 62 M6 4 1450 4150 82
DFU3210-4 32 10 6.350 50 81 14 162 65 9 62 M6 4 3390 7170 86
DFU4005-4 40 5 3.175 63 93 14 105 78 9 70 M8 4 1610 5330 90
DFU4010-4 40 10 6.350 63 93 14 165 78 9 70 M8 4 3910 9520 105
DFU5010-4 50 10 6.350 75 110 16 171 93 11 85 M8 4 4450 12500 131
DFU6310-4 63 10 6.350 90 125 18 182 108 11 95 M8 4 5070 16600 150
DFU6320-4 63 20 9.525 95 135 20 290 115 13.5 100 M8 4 7573 23860 160
DFU8010-4 80 10 6.350 105 145 20 182 125 13.5 110 M8 4 5620 21300 182
DFU8020-4 80 20 9.525 125 165 25 295 145 13.5 130 M8 4 8485 30895 195
DFU10020-4 100 20 9.525 150 202 30 340 170 17.5 155 M8 4 9420 39183 260

Dimensions are in mm. Ca and Coa are shown in kgf; K is shown in kgf/μm. Final dimensions and ratings should be confirmed against the approved drawing before ordering.

DFU double nut ball screw overview

DFU double ball screw nut detail

DFI Dimensions

The DFI series is also a flanged double nut ball screw, but its nut outside diameter, flange size and mounting dimensions differ from the DFU series. The table below should be used together with the approved DFI dimension drawing.

DFI double nut ball screw dimension drawing

Model d Lead Da D A B L W H X Y Z Q N Ca Coa K
DFI1604-4* 16 4 2.381 30/28 49 10 80 39 34 4.5 8 4.5 M6 4 640 1340 31
DFI1605-3* 16 5 3.175 30/28 49 10 86 39 34 4.5 8 4.5 M6 3 765 1240 35
DFI1605-4* 16 5 3.175 30/28 49 10 100 39 34 4.5 8 4.5 M6 4 780 1790 45
DFI1610-3/2* 16 10 3.175 30/28 49 10 96 39 34 4.5 8 4.5 M6 3 833 1249 30
DFI2005-3* 20 5 3.175 34/36 58 10 86 45 40 5.5 9.5 5.5 M6 3 860 1710 43
DFI2005-4 20 5 3.175 34/36 58 10 101 45 40 5.5 9.5 5.5 M6 4 1130 2380 53
DFI2010-3/2* 20 10 3.175 34/36 58 10 96 45 40 5.5 9.5 5.5 M6 3 760 1950 48
DFI2505-3 25 5 3.175 40 63 10 86 51 46 5.5 9.5 5.5 M8 3 980 2300 57
DFI2505-4 25 5 3.175 40 63 11 101 51 46 5.5 9.5 5.5 M8 4 1280 3110 63
DFI2510-4/2* 25 10 3.175 40 57 10 96 51 44 5.5 9.5 5.5 M6 3 830 1680 53
DFI2510-4* 25 10 4.762 40 72 12 145 51 52 6.5 11 6.5 M6 4 1944 3877 65
DFI3205-4 32 5 3.175 46/50 72 12 102 58 52 6.5 11 6.5 M8 4 1450 4150 72
DFI3210-4* 32 10 6.350 54/50 88 15 162 70 62 9 14 8.5 M8 4 3390 7170 85
DFI4005-4* 40 5 3.175 56/50 90 15 105 72 64 9 14 8.5 M8 4 1610 5330 98
DFI4010-4* 40 10 6.350 62/63 104 18 165 82 70 11 17.5 11 M8 4 3910 9520 107
DFI5005-4* 50 5 3.175 72/75 114 15 105 92 82 11 17.5 11 M8 4 1730 6763 115
DFI5010-4* 50 10 6.350 72/75 114 18 171 92 82 11 17.5 11 M8 4 4450 12500 125
DFI6310-4* 63 10 6.350 85/90 131 22 182 107 95 14 20 13 M8 4 5070 16600 140
DFI8010-4 80 10 6.350 105 148 22 198 125 115 14 20 15 M8 4 5620 21300 162
DFI8010-6* 80 10 6.350 105 148 22 220 125 110 14 20 15 M8 6 7810 31800 180

* Models marked with an asterisk are identified as custom nut specifications in the supplied DFI data. Dimensions are in mm. Ca and Coa are in kgf; K is in kgf/μm. Values such as "30/28" indicate alternative outside-diameter data in the source table and require drawing confirmation.

Model Code

DLY ball screw model code diagram

In DFU1605-4 and DFI1605-4, the model code indicates the nut series, nominal screw diameter, lead and circulation configuration:

Code Section Meaning Example
DFU / DFI Double nut series and flange configuration DFU or DFI
16 Nominal screw diameter 16 mm
05 Nominal lead 5 mm
4 Number of ball circuits 4 circuits

Accuracy and Materials

Rolled ball screw C7 is the standard economical option for general automation, packaging machinery and positioning mechanisms.
Ground ball screw C5 is available for applications requiring tighter lead accuracy and more consistent positioning performance.
Screw shaft S55C steel, processed and hardened for ball screw raceway requirements.
Ball nut 20CrMo alloy steel.
Preload Selected according to required axial rigidity, operating torque, load and service life.

End Machining and Support Units

Shaft ends can be machined according to the customer's drawing or confirmed support-unit dimensions. Available operations include bearing seats, retaining threads, locknut threads, coupling seats, keyways, wrench flats and center holes.

Depending on the screw diameter and machine arrangement, the assembly can be matched with BK/BF, FK/FF or EK/EF support units. End dimensions must be checked together with the fixed-side bearing arrangement, motor coupling and available installation space.

For quotation, please provide: DFU or DFI series, screw diameter, lead, overall length, accuracy grade, thread direction, end-machining drawing, required quantity and application conditions.

Applications

CNC Machine Tools
Feed axes requiring stable reversal and axial rigidity.
Automation Equipment
Repeated positioning, transfer and assembly mechanisms.
Packaging Machinery
Reciprocating axes with frequent acceleration and deceleration.
Inspection Equipment
Controlled movement where positioning repeatability is important.
Semiconductor Equipment
Precision motion mechanisms with limited allowable axial play.
Linear Modules
Customized ball screw assemblies for integrated linear axes.

Selection Checklist

Item Information to Confirm Why It Matters
Nut series DFU or DFI Determines flange and mounting geometry
Diameter and lead For example, 25 × 5 mm Affects speed, force and installation size
Load Axial load, peak load and duty cycle Required for life and load-rating calculation
Accuracy C7 rolled or C5 ground Must match positioning requirements
Speed Maximum travel speed, stroke and RPM Used to check critical speed and DN value
Shaft length Overall and threaded-section lengths Affects buckling and critical speed
End machining Drawing or support-unit model Ensures correct bearing and motor connection
Environment Dust, coolant, temperature and lubrication Affects sealing, lubrication and service life

FAQ

 

Q: Is a double ball screw the same as a DFU ball screw?

A: No. Double ball screw describes the double-nut structure. DFU is one series within this product category; DFI is another available double-nut series.

Q: Can DFU and DFI ball nuts be interchanged directly?

A: Not necessarily. Their flange dimensions, nut outside diameter, mounting-hole positions and overall length can differ. Installation dimensions must be checked before replacement.

Q: Does every double nut ball screw have absolutely zero backlash?

A: The double-nut preload is designed to minimize axial clearance. Actual system backlash also depends on preload condition, bearing supports, coupling, mounting accuracy, wear and temperature.

Q: Should I choose C7 or C5?

A: C7 rolled ball screws are suitable for general automation and economical positioning. C5 ground ball screws are recommended when tighter lead accuracy and more consistent positioning are required.

Q: Can DLY machine the shaft ends?

A: Yes. End machining can be produced according to an approved drawing or confirmed BK/BF, FK/FF or EK/EF support-unit dimensions.

 

 

DFU or DFI Selection Support

Send us the required diameter, lead, shaft length, accuracy grade, load, speed and end-machining drawing. Our team can help confirm the double nut ball screw model and matching support units.

   Email: export@dlybearing.com

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