DLY Linear Guide Rail Heavy Duty is a ball type linear guideway assembly designed for machine structures that require higher load capacity, strong rigidity and stable long-stroke movement. It is commonly supplied as a rail-and-block set for CNC equipment, automation machines, injection molding equipment, stamping systems and heavy mechanical slides.
This page focuses on HD and ED series heavy-duty linear guide rails, including rail length, block type, accuracy class, preload, mounting hole arrangement, threaded-hole rail options and travel parallelism. For projects requiring roller type guideways, the RD series should be confirmed separately.



Product Introduction
A heavy-duty linear guide rail is used when the moving table, machine axis or mechanical carriage must maintain stable linear motion under higher load or stronger cutting force. The rail provides the reference surface and raceway, while the matched block carries the moving load and connects to the machine table.
DLY supplies HD and ED series guide rail assemblies according to rail size, block type, rail length, accuracy grade, preload and mounting method. The HD series is suitable for higher load and rigidity requirements, while the ED series is often selected when a lower assembly height or compact installation structure is required.
HD and ED Series Selection
This product page covers both HD and ED heavy-duty guide rail options. The correct series should be selected according to installation height, rail width, block size, load direction and machine base design.
| Series | Main Feature | Suitable Machine Situation |
|---|---|---|
| HD Series | Heavy-duty ball type guideway with higher block body and stronger support capacity. | CNC machine tools, heavy automation axes, machine slides and equipment requiring stronger rigidity. |
| ED Series | Lower-profile guideway structure for applications with limited installation height. | Compact machine structures, medium-load axes and equipment requiring lower assembly height. |
Block and Rail Configuration
Heavy-duty linear guide rails can be supplied with different block types and rail mounting structures. HDW, HDH, EDW and EDH configurations are selected according to block shape, mounting surface and installation space.
| Configuration | Block Style | Typical Use | Order Note |
|---|---|---|---|
| HDH | Square heavy-duty block | Machine tables and slides requiring direct top mounting. | Confirm block height, top mounting hole size and rail length. |
| HDW | Flange heavy-duty block | Wider mounting surface and stronger connection to the moving plate. | Confirm flange width and bolt hole pattern. |
| EDH | Square low-profile block | Compact axes requiring lower assembly height. | Check height clearance and mounting plate thickness. |
| EDW | Flange low-profile block | Low-height installation with wider fixing support. | Confirm flange size and available side space. |
Heavy Duty Guide Rail Features
Higher Load Support for Machine Axes
The HD series guideway is suitable for applications where the moving table must carry higher load or resist stronger external force. A properly selected rail size and block quantity help distribute the load more evenly along the machine base.
Stable Motion Under Long Stroke
For long-stroke applications, rail straightness, walking parallelism, mounting surface accuracy and rail end distance must be confirmed together. DLY can cut rails according to required length and check the mounting hole arrangement before shipment.
Accuracy Class Options
Available accuracy classes include C, H, P, SP and UP. For general heavy equipment, H grade is commonly used. For CNC and precision motion systems, P or higher grade can be selected according to positioning and running accuracy requirements.
Preload for Rigidity Control
Preload can improve guideway rigidity and reduce clearance, but higher preload also makes the guideway more sensitive to mounting surface error. For heavy-duty use, preload should be selected together with rail size, block quantity, working load and installation accuracy.
Travel Parallelism Reference
Travel parallelism is an important reference when selecting heavy-duty linear guide rails for long-stroke motion. The value is related to rail length and accuracy class. A longer rail generally requires stricter attention to mounting base machining and installation alignment.
| Rail Length Range | C / N | H | P | SP | UP |
|---|---|---|---|---|---|
| 0–315 mm | 9 μm | 6 μm | 3 μm | 2 μm | 1.5 μm |
| 315–399 mm | 11 μm | 8 μm | 4 μm | 2 μm | 1.5 μm |
| 400–499 mm | 13 μm | 9 μm | 5 μm | 2 μm | 1.5 μm |
| 500–629 mm | 16 μm | 11 μm | 6 μm | 2.5 μm | 1.5 μm |
| 630–799 mm | 18 μm | 12 μm | 7 μm | 3 μm | 2 μm |
| 800–1000 mm | 20 μm | 14 μm | 8 μm | 4 μm | 2 μm |
| 1001–1249 mm | 22 μm | 16 μm | 10 μm | 5 μm | 2.5 μm |
| 1250–1599 mm | 25 μm | 18 μm | 11 μm | 6 μm | 3 μm |
| 1600–1999 mm | 28 μm | 20 μm | 13 μm | 7 μm | 3.5 μm |
| 2000–2499 mm | 30 μm | 22 μm | 15 μm | 8 μm | 4 μm |
| 2500–2999 mm | 32 μm | 24 μm | 16 μm | 9 μm | 4.5 μm |
| 3000–3499 mm | 33 μm | 25 μm | 17 μm | 11 μm | 5 μm |
| 3500–4000 mm | 34 μm | 26 μm | 18 μm | 12 μm | 6 μm |
Accuracy Class for HDW, HDH, EDW and EDH Series
The accuracy class affects assembly height tolerance, width tolerance, pairwise difference and travel parallelism. When multiple guide rails or multiple blocks are used on the same machine axis, height and width consistency should be checked carefully.
| Accuracy Class | Common Meaning | Selection Direction |
|---|---|---|
| C / N | Ordinary grade | General machinery and equipment with standard movement requirements. |
| H | High grade | Common choice for industrial equipment requiring better running accuracy. |
| P | Precision grade | CNC axes, machining equipment and positioning systems. |
| SP / UP | Super precision / ultra precision grade | High-accuracy equipment where rail installation and machine base precision are well controlled. |
Slide Rail Length, Hole Pitch and End Distance
For heavy-duty guide rails, rail length alone is not enough for order confirmation. Standard hole pitch, standard end distance, minimum end distance and maximum rail length should also be checked, especially for replacement projects.
| Slide Type | Standard Spacing P | Standard End Distance E | Minimum End Distance Emin | Maximum Length |
|---|---|---|---|---|
| ED15 / HD15 | 60 mm | 20 mm | 5 mm | 2000 mm |
| ED20 / HD20 | 60 mm | 20 mm | 6 mm | 3000 mm |
| ED25 / HD25 | 60 mm | 20 mm | 7 mm | 4000 mm |
| ED30 / HD30 | 80 mm | 20 mm | 8 mm | 4000 mm |
| HD35 | 80 mm | 20 mm | 8 mm | 4000 mm |
| HD45 | 105 mm | 22.5 mm | 11 mm | 4000 mm |
| HD55 | 120 mm | 30 mm | 13 mm | 4000 mm |
| HD65 | 150 mm | 35 mm | 14 mm | 4000 mm |
Threaded Hole Type Slide Rail
Threaded-hole type slide rails can be selected when the rail needs to be fixed from the opposite side or when the machine base design requires a threaded rail structure. The thread size and effective hole depth should match the installation bolt and machine structure.
| Slide Type | Thread Size S | Depth h |
|---|---|---|
| ED15T / HD15T | M5 | 8 mm |
| ED20T / HD20T | M6 | 10 mm |
| ED25T / HD25T | M6 | 12 mm |
| ED30T / HD30T | M8 | 15 mm |
| HD35T | M8 | 17 mm |
| HD45T | M12 | 24 mm |
| HD55T | M14 | 24 mm |
| HD65T | M20 | 30 mm |
Heavy Duty Rail Selection Points
For heavy-duty linear guide rails, model selection should not rely only on rail width. Load direction, moment load, rail span, number of blocks, mounting surface accuracy and working environment should all be considered before confirming the final model.
| Selection Item | What to Confirm | Why It Matters |
|---|---|---|
| Rail size | HD15 to HD65, ED15 to ED30 | Determines rail width, block size and basic load capacity. |
| Block quantity | One, two or more blocks per rail | Affects load distribution and table support stability. |
| Rail length | Standard or custom cut length | Affects travel stroke, mounting hole layout and packaging method. |
| Accuracy grade | C / H / P / SP / UP | Affects running accuracy and installation consistency. |
| Preload | Light, medium or heavy preload | Affects rigidity, friction and sensitivity to mounting error. |
| Protection option | End seal, scraper, anti-rust treatment or rail cover | Helps protect the rail and block in cutting, dust or coolant environments. |
Applications
Heavy-duty linear guide rails are used in equipment where the guideway must support high load, repeated movement and stable positioning. They are especially suitable for machine axes where rigidity and installation accuracy directly affect equipment performance.
Installation and Maintenance Notes
Heavy-duty guide rails require a properly machined mounting surface. Poor flatness, poor parallelism or uneven bolt tightening can increase friction and reduce service life. For paired rails, the reference rail should be aligned first, and the second rail should be adjusted according to machine assembly requirements.
Lubrication should be maintained according to operating conditions. In environments with metal chips, dust or coolant, seals, scrapers and surface anti-rust treatment can help protect the raceway and rolling elements.
How to Order the Correct Heavy Duty Linear Guide Rail
To confirm the correct guide rail assembly, please provide rail size, block type, rail length, block quantity, accuracy grade, preload, mounting method and application. For replacement projects, photos of the existing model marking and rail hole layout are helpful.
| Information Needed | Example | Purpose |
|---|---|---|
| Rail and block model | HDH35, HDW45, EDH25 | Confirms rail size, block shape and installation dimensions. |
| Rail length | 1000mm, 1500mm, 3000mm or custom length | Confirms stroke, cutting and packaging requirement. |
| Block quantity | 2 blocks per rail, 4 blocks per set | Confirms load support and quotation quantity. |
| Accuracy and preload | H grade, P grade, light or medium preload | Confirms motion accuracy and rigidity requirement. |
| Mounting hole layout | Standard hole or threaded-hole rail | Avoids mismatch with the machine base. |
FAQ
Q: What is the difference between HD and ED linear guide rails?
A: HD series is selected for higher load and stronger rigidity. ED series has a lower-profile structure and is suitable when the machine has limited installation height.
Q: Can DLY cut heavy-duty linear guide rails to custom length?
A: Yes. DLY can cut rails according to required length. The hole pitch and distance from rail end to the first hole should be confirmed before production.
Q: Can one rail be assembled with multiple blocks?
A: Yes. One rail can be used with one, two or more blocks. The block quantity should be selected according to load distribution, table size and moment load.
Q: When should a threaded-hole type rail be selected?
A: A threaded-hole type rail is selected when the machine structure requires the rail to be fixed from the opposite side or when the mounting base design cannot use standard counterbored rail holes.
Q: What information is needed for quotation?
A: Please provide the rail size, block type, rail length, block quantity, accuracy grade, preload, mounting hole type, application and order quantity. For replacement, model photos and rail measurements are recommended.
Contact DLY for Heavy Duty Linear Guide Rail
Send your required HD or ED series model, rail length, block quantity, accuracy grade, preload and mounting hole requirement. DLY can help confirm a suitable heavy-duty linear guide rail assembly for your machine.
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